🔍 System Description
End-of-line systems are integrated solutions that enable the automatic or semi-automatic placement of products into cartons at the end of filling and packaging lines. These systems collect bottles, vials, cans, or blister packs from the line in a specific sequence and transfer them into cartons. They can operate with robotic or mechanical conveyors.
Designed in accordance with GMP and ISO standards, these systems reduce the need for manual labor while making a difference with digital tracking integrations such as traceability and error detection.
Operating Principle and Packaging Compatibility
The system consists of sensors that detect products coming from the conveyor line, a collecting hopper, a stacking module, a carton positioner, and a carton transfer system. Carton transfer can be done with the help of a mechanical pusher or a robotic arm.
Packaging Type | Compatibility Status |
Vial/Bottle | ✅ Fully compatible |
Blister Packaging | ✅ Fully compatible |
Cardboard box | ✅ Fully compatible |
Stickpack / Sachet | ⚠️ An intermediate stacking module may be required. |
Technical Specifications
Technical Parameters | Value |
Placement Speed |
10 – 25 packages/minute |
Packaging Method |
Single row / multiple rows (2×3, 3×4) |
Robot Type (optional) |
2-axis pick&place / 6-axis arm |
Material |
AISI 304 / 316L stainless steel |
Control Panel |
PLC + 7”/10″ HMI touchscreen |
Error Detection |
Package detection + print control |
Package Size Compatibility |
200x200x150mm – 600x400x400mm |
Optional Equipment
- Automatic carton sealing and taping system.
- Package labeling and coding module
- In-box separator/divider system
- Barcode scanner + ERP/MES integration
- Vision control module (missing product scan)
- Buffering conveyors
Areas of Application and Product Groups
Sector | Product Type |
Medicine | Syrup, tablet box, blister pack |
Cosmetic | Cream containers, vials, bottles |
Food | Food supplements, flavorings |
Cleaning/Chemicals | Disinfectant, cleaning bottle |
Vet | Ampoules, bottles, dosage packaging |
System Modules – With Descriptions and Specifications
Module | Explanation | Technical Specifications |
Automatic parcel placement robot | A servo-controlled robotic arm that quickly and precisely places products into boxes. | 6-axis / 2-axis option, ±0.5 mm accuracy, speed up to 25 packages/min. |
Pneumatic/mechanical pusher | Used to push products neatly into boxes. | Adjustable stroke, stainless steel cylinder, speed control valve. |
Box organizer & sorting system | Before packaging, it arranges the products in the correct number and order. | Sensor-assisted alignment, adjustable format table. |
Product grouping conveyor | It stacks the products coming from the line into boxes according to the correct arrangement. | PU belt, PLC controlled timing system. |
Package sealing and labeling module (optional) | It automatically seals the box and applies the label. | Hot-melt or tape sealing, thermal transfer labeling unit. |
💡 Why Choose End-of-Line Systems?
- ✅ Improves workplace safety and productivity by reducing the need for operators.
- ✅ Stacking design tailored to each product format.
- ✅ Full compatibility with coding, labeling, and tracking systems.
- ✅ Flexible format switching capability
- ✅ Fully compliant with GMP and CE standards.
Our company's carton packing systems, with their compact and modular design, can be easily applied to different product lines. Contact us to transform efficiency and automation into a production standard in your end-of-line solutions.