🔍 System Description
At the end of your production line, we not only collect your products but also move them to the next stage in an orderly, safe, and fast manner. These systems were designed entirely by our company using our own engineering infrastructure., It can be customized to suit different bottle formats, line structures, and production speeds.
Our solutions eliminate bottle jamming, tipping, and operator dependency, ensuring uninterrupted production. Each system is manufactured from high-quality stainless steel, conforming to GMP standards, and delivered perfectly compatible with your production lines.
Module Structure (All Systems)
Operating Principle and Packaging Compatibility
The system consists of sensors that detect products coming from the conveyor line, a collecting hopper, a stacking module, a carton positioner, and a carton transfer system. Carton transfer can be done with the help of a mechanical pusher or a robotic arm.
Packaging Type | Compatibility Status |
Vial/Bottle | ✅ Fully compatible |
Blister Packaging | ✅ Fully compatible |
Cardboard box | ✅ Fully compatible |
Stickpack / Sachet | ⚠️ An intermediate stacking module may be required. |
Technical Specifications
🌀 Bottle Collection Tray (Rotating Collection Unit)
The line ensures that the bottles are collected circularly in a central location at the end. It is particularly preferred before manual boxing and quality control.
Technical Specifications | Explanation |
Table Diameter | 800 mm – 1200 mm |
Table Speed | 5 – 25 rpm (with frequency inverter) |
Surface | Non-slip, food-grade coating |
Body Material | AISI 304 / 316 stainless steel |
Carrying Capacity | 25 – 40 kg |
Extras | Adjustable bottle guides, anti-static floor option. |
🔁 Automatic Conveyor Guidance
It redirects products at the exit to different directions, transferring them to boxing, inspection, or palletizing systems.
Technical Specifications | Explanation |
Conveyor Length | 1000 – 5000 mm |
Band Type | FDA approved PU / PVC / modular plastic |
Directional Unit | Servo arm / linear piston |
Engine | Geared AC motor / Servo |
Sensors | Photoelectric, ultrasonic |
Additional Equipment | Print guides, speed compensation module |
🔄 Rotary Table
Used for sorting or buffering products at the beginning or end of the line. Saves space.
Technical Specifications | Explanation |
Diameter | 900 mm, 1000 mm, 1200 mm |
Table Material | Brushed stainless steel |
Positioning | Adjustable guides |
Strength | 0.37 kW – 0.75 kW motor |
Speed Adjustment | Variable or inverter control |
🔚 Line Termination Modules
It includes operations such as buffering, group alignment, and post-weight control routing.
Technical Specifications | Explanation |
Format Change | <3 min (magnetic locking devices) |
Rejection Mechanism | Piston, lever or blower type. |
SCADA / IoT | Compatible (monitoring + fault reporting) |
Group Arrangement | 2-way, 3-way, 6-way sorting |
Application Speed | 30 – 300 products/minute |
📦 Buffering Conveyors
It prevents jamming by balancing product flow during line stoppages. It is used in high-speed systems.
Technical Specifications | Explanation |
Length | 1000 – 4000 mm |
Band Type | Non-slip PU or modular structure |
Engine | Line synchronized servo motor |
Intended Use | Product backlog/delay prevention |
🔀 Multiple Line Output and Direction Selector Unit
It allows for parallel processing by distributing products to two or three different outputs.
Technical Specifications | Explanation |
Number of Directions | 2 or 3-way deployment |
actuator | Servo-controlled steering arm |
APPLICATION | Automatic packaging or quality control distinction |
📚 Product Grouping Unit
It allows for pre-packaging arrangement of products by grouping them in sets of 2, 3, or 6.
Technical Specifications | Explanation |
Grouping Method | Adjustable alignment device |
Format Change | High-speed magnetic transfer system |
Synchronization | Compatible with line PLC. |
⚠️ Inline Rejection System
The camera automatically identifies or separates faulty products after coding or weight control.
Technical Specifications | Explanation |
Rejection Method | Blower / piston / rod |
Trigger | Visual / weight / code reading check |
Red Location | Separate channel or collection box |
📡 SCADA & MES Integration Module
It integrates product output, capacity monitoring, and error alerts into centralized systems.
Technical Specifications | Explanation |
Communication | OPC/UA, MQTT, Ethernet |
Data Visualization | HMI / SCADA software integration |
Reporting | Instantaneous, daily, production-based |
🛠️ Optional Equipment
- Collection basket or plastic crate integration adapter
- Connection with automatic boxing module
- High-speed buffer conveyor system
- Servo-controlled product guiding arm
- Inline rejection systems (after label, code, weight control)
- Format changer (<3 min changeover time)
- SCADA / IoT monitoring panel
💡 Why Should It Be Preferred?
- ✅ Solutions that can be customized to each product format.
- ✅ Prevents bottle tipping, jamming, and confusion at the end of the lines.
- ✅ Modular design that takes up minimal space.
- ✅ Hygienic, stainless steel, quiet, and long-lasting design.
- ✅ SCADA-supported data integration and production monitoring
- ✅ Systems entirely designed and manufactured by our company.
Work with us for solutions that reduce workload, increase efficiency, and ensure product order at the end of your production line. Picking and unpicking systems strengthen the final link in your manufacturing process.