We Set the Rhythm of Your Production Lines
In industrial production processes, every second counts. A bottle not arriving at the correct angle on the conveyor or uneven spacing between products can disrupt the synchronization of the entire line. Therefore, this is fundamental to production performance. feeding and guidance systems, It is not just a transportation mechanism, it is precision engineering.
Biz, yüksek hassasiyetli servo teknolojiler, dinamik kontrol sistemleri ve GMP uyumlu tasarımlarımızla; üretim hattınızın ilk temas noktasından itibaren ürün akışını sorunsuz hale getiriyoruz. Her bir sistemimiz, %100 sizin prosesinize göre konfigüre edilir ve diğer tüm makine istasyonlarıyla senkronize olacak şekilde projelendirilir.
🔹 Our System Groups and Technical Applications
1. Rotary Feeder Turntable Systems
Critical Mission: Guiding the bottles along the line without grouping them at the start, and without jamming or backfiring.
- Working Principle: Bottles, positioned by rotating on a circular platform, are transferred to a linear path using a circumferential guide.
- Capacity: 30 – 180 bpm / Diameter 600 – 1200 mm / Adjustable rotation speed (0–30 rpm)
- Engine: Geared motor, inverter controlled (IP55)
- Body: Made entirely of AISI 304 stainless steel / Laser-cut structures / Easy-to-clean surfaces
- Optional Equipment: Counter cell, product sensor, digital tachometer, emergency stop pedal.
2. Starwheel Indexing Systems
Critical Mission: Positioning the bottle at micron-level precision at stations such as labeling, filling, or capping.
- Servo Motor Technology: Integrated position feedback (encoder supported)
- Sensibility: ±0.3 mm / 360° precise synchronous movement
- Material: FDA-approved Delrin/Polyurethane or stainless steel machined part housings.
- Product Compatibility Range: Ø20–Ø100 mm / Height 40–250 mm
- Body Specifications: Vibration-absorbing insulated feet / IP65 electrical panel integration.
3. Servo Timing Screw/Spacing Conveyor Systems
Critical Mission: Creating a constant distance between bottles prevents label slippage, coding overlap, and camera reading errors.
- Work Structure: Helical polyurethane screw / Synchronized rotation with servo motor.
- Compatible Product Types: Cylindrical, oval, rectangular, conical bottles
- Distance Adjustment Range: 20 mm – 300 mm / Programmable via servo.
- Building Material: Food-grade polymer + stainless steel support chassis
- Integration: Kamera sistemleri, inkjet kodlayıcılar, vision control modülleri ile %100 uyum
4. Bottle Conveying Belts and Guiding Systems
Critical Mission: To prevent the product from tipping over and to ensure it moves in the correct direction with a stable position.
- System Structures: Side support rails (stainless steel), top pressure belts (food-grade polyurethane), product turning stations
- Tape Material: Modular belt, anti-static PVC / special grease-resistant coating.
- Adjustment Mechanism: Linear slide, scale guided / Quick change (tool-free adjustment)
- Points of Use: Pre-labeling alignment, camera positioning, inkjet printing stations.
5. Vibrating and Linear Sorters (Optional)
Critical Mission: To transport irregularly shaped or small-sized parts (caps, droppers) in the correct direction and evenly.
- Vibrating Feeding: Bunker + rail system operated by electromagnetic vibration.
- Linear Feeder: Servo-driven feeder rail / PLC product request matching
- Capacity: 50 – 200 parts/min (variable depending on part type and orientation geometry)
- Surface Treatment: Coating options – PTFE / Anodizing / Polyamide
- Automation: Product request sensor, level control, automatic stop.
6. Cardboard and Label Feeding Systems (Optional)
Critical Mission: Fast and precise transfer of flat format materials such as brochures, flat boards or labels.
- Feeder Type: Vacuum drum or friction belt system / Frequency-controlled motor
- Compatible Materials: Folded leaflet, flat cardboard, adhesive label holder.
- Printing Options: TTO, platform space for inkjet and CIJ integrations.
- Speed: 80 – 150 units/min / Sensor system that automatically prevents idle operation.
💡 Why Should You Work With Us?
- ✅ Our systems don't just transport goods, they optimize your production performance.
- ✅ We use high-tech infrastructure such as servo motors, inverters, and PLCs.
- ✅ We offer fast-track systems that save time during format changes.
- ✅ All our systems can be integrated into SCADA, MES, and ERP infrastructure.
- ✅ We provide different configurations and tested technical solutions for each product form.
- ✅ With our team of experienced engineers, we are with you every step of the way, from the project phase to the assembly and commissioning processes.
Tüm besleme ve şişe yönlendirme sistemlerimiz, üretim hattınıza %100 uyumlu olacak şekilde projelendirilir ve anahtar teslim kurulumla teslim edilir. İster sıfırdan hat kurulumu, ister mevcut hattın modernizasyonu olsun — We are at the point where the perfect flow begins.