System Description, Operating Principle, Technical Specifications, and Application Areas
Full wrap labeling machines, a label that completely surrounds the product on cylindrical or slightly conical bottles applied with high precision and synchronization These are automated systems that provide this.
In this system, as the bottle moves along the conveyor, the labeling unit (usually Herma module controlled by servo motor (like this) it sticks the label onto the bottle and with the help of the counter roller wrapping and securing the label tightly It is provided.
Full wrap labeling, the product should have a 360° display surface It allows for the easy placement of brand information and regulatory elements. It can work with transparent or opaque labels, offering high speed and repeatability.
Operating Principle and Packaging Compatibility
The labeling system consists of a sensor that detects the bottle's position, a servo-motor-driven label feeding unit, and mechanical fixing rollers. The label is applied without rotating the bottle. It is wrapped around the bottle by conveyor movement..
Packaging Type | Eligibility Status |
Cylindrical Bottle |
The most ideal form (glass/PET/HDPE) |
Conical Bottle |
Suitable (special adjustments may be required) |
Oval / Angular |
Not suitable |
📌 Notes: The bottle stabilizer roller prevents the product from rotating during labeling and ensures the label is properly aligned.
Technical Specifications
Technical Parameters | Explanation |
Label Type |
Roll labels, opaque or transparent (no-label look) |
Label Width |
20 mm – 160 mm |
Bottle Diameter Range |
30 mm – 120 mm |
Labeling Speed |
2,000 – 8,000 units/hour (varies depending on the product) |
Label Sensitivity |
±1 mm (with optical sensor and servo synchronization) |
Adhesive Unit |
Servo motor-driven label feeder + rubber printing rollers |
Label Sensor |
Photoelectric or ultrasonic (for clear labels) |
Body Material |
AISI 304 stainless steel, GMP compliant. |
Control Panel |
PLC + 7” or 10” HMI screen |
Label Expiration Warning |
Automatic stop and alarm system |
Certificates of Conformity |
CE, GMP, ISO 9001 production standards. |
Optional Equipment
- Label printer integration (lot, expiration date, 2D code)
- Transparent label sensor (ultrasonic)
- Bottle separating star wheel or servo spacing module
- Automatic label roll feeding system
- Camera-controlled tag position verification system (OCR/OCV)
- Label end sensor + spare roll transfer system
- SCADA or MES integration
- Version that will operate inside an aseptic cabinet.
Areas of Application and Product Groups
Sector |
Sample Products |
Pharmaceuticals and Medical Supplies | Syrup, vitamin, glycerin bottles |
Cosmetics and Personal Care | Hair tonic, liquid soap, perfume |
Food and Beverage | Aroma bottle, liquid supplement, natural syrup |
Chemistry and Cleaning | Surface cleaner, disinfectant, alcohol |
Agricultural Products | Liquid fertilizer, pesticide, microbial solution |
Veterinary Products | Animal medicines in bottle form. |
Why Should a Full Wrap Labeling System Be Preferred?
- ✅ In cylindrical products full circumference labeling
- ✅ For product description, content, barcode, and brand message. maximum area
- ✅ High speed and repeatability, low maintenance cost
- ✅ Invisible labeling with transparent labels (no-label look)
- ✅ Easy integration into filling lines thanks to its modular structure.
- ✅ Compatible with a wide range of products, offering sectoral flexibility.