Technical Specifications and System Description
Liquid filling systems with flow meters, filling of liquid products not by volume, based on flow measurement These are modern filling solutions that are implemented with high accuracy and hygiene standards. These systems, electromagnetic or mass (Coriolis) flowmeters It analyzes real-time flow rate data of the liquid and controls the filling amount with high precision.
Especially conductive fluids, low viscosity products And lines requiring high speed It is ideal for.
Viscosity Compatibility and Flowmeter Type Description
In flow meter systems, the measurement technology used must be determined according to the physical properties of the fluid:
⚙️ Electromagnetic Flowmeters
- Just conductive fluids It can work with (water, milk, fruit juice, etc.).
- Best performance in low viscosity liquids gives
- Advantage: Fast and economical
- Limitation: Not recommended for high viscosity or foaming products.
⚙️ Mass (Coriolis) Flowmeters
- With conductive and non-conductive liquids can work
- Low and medium viscosity In addition to the products, under certain conditions high viscosity products can be processed
- It is more flexible for a wider range of products, but it is more expensive.
Notes: For high-viscosity products, reciprocating (volumetric) systems generally yield more stable results. If a flowmeter system is chosen, the product structure must be evaluated through technical analysis, and Coriolis type should be preferred.
Technical Specifications
Feature | Explanation |
Filling Technology |
Flowmeter controlled (electromagnetic or mass Coriolis) |
Filling Range |
50 ml – 10,000 ml (depending on product and system configuration) |
Sensibility |
± 0.5% (±0.2% in high-quality flowmeters) |
Capacity |
600 – 4,000 units/hour (depending on filling volume and number of nozzles) |
Flowmeter Type |
Electromagnetic (conductive liquids) or bulk (any type of liquid) |
Contact Surfaces |
316L stainless steel, FDA and GMP compliant. |
Suitable Liquids |
Conductive, low-viscosity fluids |
Control Panel |
PLC controlled, 7”–10” touchscreen HMI display. |
Bottle Recognition |
Automatic bottle detection and alignment with photocell sensors. |
Energy Requirements |
220–380 V / 50-60 Hz |
Air Requirement |
Optional – only on models with pneumatic valves. |
Optional Equipment
Flow meter systems can be expanded with many modules according to production needs:
- Multiple flow meter head (with 2 to 8 filling stations)
- Automatic lid placement and screwing systems.
- Speed-adjustable conveyor systems
- Bottle guiding and positioning device
- Aseptic cabinet system with HEPA filter
- CIP (Clean-In-Place) compliant automatic cleaning structure.
- Data monitoring and remote control panel
- Stainless steel outer casing with IP65 protection rating.
Areas of Application and Product Groups
Flow meter systems, especially conductive, low viscosity liquids It is suitable for. It is widely used in the following sectors:
Sector | Sample Products |
Pharmaceutical Industry | Solutions for injection, antiseptics, serums |
Beverages and Food | Milk, fruit juice, syrup, liquid flavoring |
Chemical Industry | Cleaning chemicals, liquid soap, alcoholic solutions |
Agricultural Chemicals | Liquid fertilizers, pesticides, fungicides |
Cosmetic | Facial toner, liquid soap, cleansing solutions |
Why should you choose a flow meter filling system?
- ✅ Not volume, based on real-time flow measurement provides filling
- ✅ High repeatability it establishes a quality standard.
- ✅ Reduces the need for manual calibration., uses digital measurement
- ✅ Hygienic, contactless and fast filling. provides
- ✅ In low viscosity, conductive products high precision presents